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- How is wool made?
- What is carbonizing process of wool?
- What is grading of wool?
- What is scouring of wool?
- What is the shearing process of wool?
- What is the value of pure wool in the global market?
- What is the value of worsted wool yarn in the global market?
- What is worsted wool?
- Where is wool produced in the world?
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- How is cotton made?
- What are the properties of cotton?
- What is carding process?
- What is combing?
- What is cotton ginning and its types?
- What is the chemical composition of cotton?
- What is the value of cotton in the global market?
- Where is cotton produced in the world?
- Why is organic cotton expensive?
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- How is nylon made?
- What are nylon chips or polyamide chips?
- What are the properties of nylon?
- What is benzene?
- What is caprolactam (CPL)?
- What is NFY?
- What is the chemical composition of nylon?
- What is the value of nylon fiber in the global market?
- Where is nylon produced in the world?
- Who are the global caprolactam producers?
- Who are the major global producers of benzene?
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- How is polyester made?
- What are polyester chips?
- What are the end uses and countries producing PSF (polyester staple fiber)?
- What are the end-uses of polyester chips?
- What are the properties of polyester?
- What are the uses of paraxylene?
- What is MEG and who are its producers?
- What is paraxylene and its properties?
- What is polyester staple fiber (PSF)?
- What is Purified Terephthalic Acid (PTA)?
- What is the chemical composition of polyester?
- Where is polyester produced in the world?
- Who are the global paraxylene producing countries?
- Who are the global producers of Purified Terephthalic Acid?
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- How is acrylic made?
- What are the properties of acrylic?
- What is acrylonitrile?
- What is ASF?
- What is propylene?
- What is the chemical composition of acrylic?
- What is the global market of acrylonitrile and who are its producers?
- What is the global market of propylene and who are its producers?
- Where is acrylic produced in the world?
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How is faux leather made?
There are a wide variety of production processes for synthetic leather. The first-ever synthetic leather Presstoff was manufactured by treating paper pulp using a special type of resin. But it has few drawbacks due to which it slowly became unpopular. However, raw materials such as polyurethane (PU) and polyvinyl chloride (PVC) are used in the manufacturing of faux leather that is present in the market today. The method of binding the underlying layer of these leather with the respective plastic is kind of similar. Let’s see the different steps followed during the manufacturing of faux leather:
• Sourcing base material: For the manufacturing process of faux leather the base material which is needed should be highly porous and should have a rough surface. To satisfy these special properties, the raw materials are specially manufactured for synthetic leather.
• Plastic formulation: For the manufacturing of raw materials the plastics need to be formulated. For the manufacturing of PVC, the raw materials are salt and petroleum. Ethylene is extracted from petroleum and chlorine is obtained from the electrolysis of salt. These two components are then combined to form ethylene dichloride. This is exposed to a high temperature to form vinyl chloride monomer which is further converted into a polymer by combining with polyvinyl chloride resin. To make the final product flexible, plasticizers are added.
Raw materials such as isocyanates, polyols, and various additives are used for the manufacturing of PU plastic which is further treated with plasticizers to add elasticity to it.
• Material binding: For the process of binding the plastic to the base material the plastic is melted and then overlaid on the base fabric. Other than this many other methods are also present.
• Fabric preparation and cutting: after the final product is manufactured, it is sold in the market by yards or either cut into parts to manufacture the final product.