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- How is wool made?
- What is carbonizing process of wool?
- What is grading of wool?
- What is scouring of wool?
- What is the shearing process of wool?
- What is the value of pure wool in the global market?
- What is the value of worsted wool yarn in the global market?
- What is worsted wool?
- Where is wool produced in the world?
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- How is cotton made?
- What are the properties of cotton?
- What is carding process?
- What is combing?
- What is cotton ginning and its types?
- What is the chemical composition of cotton?
- What is the value of cotton in the global market?
- Where is cotton produced in the world?
- Why is organic cotton expensive?
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- How is nylon made?
- What are nylon chips or polyamide chips?
- What are the properties of nylon?
- What is benzene?
- What is caprolactam (CPL)?
- What is NFY?
- What is the chemical composition of nylon?
- What is the value of nylon fiber in the global market?
- Where is nylon produced in the world?
- Who are the global caprolactam producers?
- Who are the major global producers of benzene?
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- How is polyester made?
- What are polyester chips?
- What are the end uses and countries producing PSF (polyester staple fiber)?
- What are the end-uses of polyester chips?
- What are the properties of polyester?
- What are the uses of paraxylene?
- What is MEG and who are its producers?
- What is paraxylene and its properties?
- What is polyester staple fiber (PSF)?
- What is Purified Terephthalic Acid (PTA)?
- What is the chemical composition of polyester?
- Where is polyester produced in the world?
- Who are the global paraxylene producing countries?
- Who are the global producers of Purified Terephthalic Acid?
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- How is acrylic made?
- What are the properties of acrylic?
- What is acrylonitrile?
- What is ASF?
- What is propylene?
- What is the chemical composition of acrylic?
- What is the global market of acrylonitrile and who are its producers?
- What is the global market of propylene and who are its producers?
- Where is acrylic produced in the world?
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How is acetate fiber made?
Since acetate is a regenerated fiber the raw material is obtained from the natural sources that are cotton linters (these are the remnant fibers procured during the ginning process) and wood pulp.
The steps involved in the manufacturing of acetate are as follows:
• Purification of cellulose: The cotton linters and wood pulp are boiled with alkali and then bleached with hypochlorite bleach to purify the cellulosic content.
• Activation: The raw material obtained from the above step is then mixed with glacial acetic acid and acetic anhydride under carefully controlled conditions. A catalyst that is meant to speed up the reaction is added in a small amount i.e. sulphuric acid.
• Acetylation: The mixture is then added to an acetylator which mixes and blends the entire set of chemicals with the raw material.
• In the next step, the mixture is then stored in tanks and water is added. The purpose of water addition is to precipitate acetate in the form of small flakes.
• The acetate so obtained is then washed and dried.
• Dry Spinning: The acetate is then dissolved in acetone which acts as a solvent and filtered. The solution is then passed through the spinneret in a warm air chamber. The solvent as a result evaporates and acetate rayon filaments are thus obtained.